Some valve retailers source their products from all over the world, but products from overseas carry the risk of incompatibility with products made Stateside. For this reason, three-piece ball valves are favored for high-cycle and high-pressure applications that subject the seal components to lots of wear and tear. When the ball floats due to a pressure differential across the valve, the seals cannot track the ball and leakage can occur. 1. y&h~4[Q(CR*t)?2+Q6\PmCuS12+ m> When used for buried valve service, the stem extensions can be furnished "watertight" and the piping of the grease injection system will also be extended. 0000005459 00000 n The good news is that the actuator (which is typically the more expensive component in an actuated valve assembly) will normally outlast the ball valve. 0000232876 00000 n ONLINE GREASING / SEALANT LUBRICATING ON BALL VALVE. Ball Valve Maintenance [Preventative & Scheduled], appropriate power source for your application, Cole-Parmer Chemical Compatibility Database, Valve & Pipe Connections Explained: Threaded, Flanged, Welded & More, Gate Valves vs. Ball Valves: How to Pick the Right On/Off Valve for Your Application, Durability in high-pressure, high-volume and high-temperature applications, Versatility in a range of industrial applications, Tightness of nuts, bolts and other hardware, The presence of mineral buildup or corrosion, Position indicator accuracy (even on static valves), Proper exhaustion and air filtration in the area. > E W View catalogue. The best results. 64 0 obj One of the most trusted valves in the petroleum Engineered for heavy-duty service and minimal industry, the CAMERON T31 Fully Welded Body Ball maintenance, the CAMERON T31 Fully Welded Valve combines the strength of forged components Body Ball Valve is commonly selected for a with a lightweight and compact spherical design. xb```"YVKA1GAE 5?sSwg LXjw|fBGw~034]cDm;?h.eI!.;M7$fd )AdB Kh et`w/(30WB@,g#XB fX\mX8 ~` Rk %PDF-1.5 % 0000202949 00000 n . Step by step procedures should be followed closely to prevent damage to the valves (and/or actuators) or injury to personnel. As the name suggests, preventative or predictive maintenance should begin long before you detect any issues with your ball valves. Cameron Valve and Process Systems support, Life Cycle Management for clients. Stop pumping and injectValve Cleaner/flushing to open the passage. If the valve is equipped with a buttonhead sealant injection fitting in the stem sealarea, inject lubrication Valve Sealant. Factors That Impact Ball Valve Lifespan If possible, operate the valve and determine its' condition. hwTTwz0z.0. /R0 gs << 0000005451 00000 n 0000006821 00000 n Watch the needle on the gauge drop as sealant moves into the valve. Left: A manual two-piece brass ball valve; Right: A manual two-piece stainless steel ball valve. View real-time reviews and reviews of rooms and suites for rent in Wynn Plaza Hotel Las Vegas. 5. Drilling Choke Panel; Manifold Panel; Gate Valves. !B<5> Trunnion ball valve. The distinctive design of the CAMERON Fully Welded Ball Valve gives it maximum strength at minimum weight as well as maximum resistance both to pipeline pressures and stresses. All Rights Reserved. A high pressure grease gun should be used for valves supplied with ball type grease ttings. When in doubt regarding the appropriate valve material, use the Cole-Parmer Chemical Compatibility Database to ensure valve materials are compatible with your specific media. 0000000017 00000 n While PVC offers flexibility and cost savings, metal ball valves are more durable and able to withstand higher temperatures and pressures. 2 - Ball Seats B. Double-Acting: Pressurized fluid actuates the valve in both directions. 3.1.2.2. >kI%\@G1c8cXj$jX_aqK2!QlI)$o`+cJf9VL"$1SM(DLVl)1/8DV_aB$22\~4Jl!&}|w(7}C;)>j;u;aq &j@[>HI)a|tn^_IBqLY4)'%96Uaa1RYcO~OSUqSGyGM~4F. 42 21 0000199855 00000 n /MWFOForm Do 3R `j[~ : w! This means that in most cases the valve can be replaced without replacing the existing actuator. 64 0 obj If it is dry, lubricate with a hand grease gun. ALWAYS keep the high-pressure gauge on the sealant injection pumpworking properly. 0 0000144455 00000 n /E 233495 hb```Df cf`ahf(a`0+aDd7BOx2c%|NA4$ 1@:8,:;X A$GFA|3tXz4\f0AhK+c` b`> Xd^ ; 0000001854 00000 n 0000191555 00000 n A MUST when servicing manytypes of wellhead gate valves. /|: P9%y~1|U]Oet?Zz;~jV[c[7afkJ|TlL5-t4aI*&D{5:E}ZeiB B /nN#[2{@LEuvUvI!S.{Wn]VsV&gYApyvCw):b?-3 C1?n14SG= !X, HWYo6~S 4|l`!p$F!z# >> 42 0 obj <> endobj An effective lubrication program should be established from experience with the valve for its particular application and frequency of operation. I really like what you've posted here and wish you the best of luck with this blog and thanks for sharing. >> 0000074182 00000 n The engineering standards produced by the pipeline company should also include a provision for utilizing a full port ball valve for body bleed purposes instead of a conventional body vent fitting. %%EOF /Size 136 hTMo0+:nNd($YXAZ%*8Ew`E{R?L1?LB)Sb << 0000006548 00000 n . Georges varied experience includes communicating with clients to troubleshoot critical applications, and working alongside top engineers in the industry to promote the latest innovations in automated ball valve design. % /L 698989 0000109713 00000 n However, ball valve lifespan can be influenced by a variety of other factors. Cameron/Grove B4 B5 & B7 Side Entry Ball. endstream endobj startxref Both seats rotate 15 degrees each time the valve is closed, exposing a new pinch point, evenly distributing seat wear. `0>F]3ptnEL*LPcK "M{Hp/M7 *FG``v6A>hf)c[KK"#^-'WOOoW[>i]]_qxQw)J N[v3'c1QUd_[92SuFo=n"rLR\+FfhcD)h+Id}.f}>y`nfKd R9qnvzgCL/S"F[Hl{-T7. Procedure. >> Greasing on Ball Valves Valve Seat Leaks Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). 0000113022 00000 n Image Legend Downloads: Model F/FC 4 0 obj )L^6 g,qm"[Z[Z~Q7%" Compared to gate valves or globe valves, ball valves are often preferred for their: Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. 0000104489 00000 n 0000151392 00000 n 0000035325 00000 n Reactive Maintenance Services. All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. Clean valves last longer, since theres little chance for debris to build up and negatively impact the performance of your piping system. endstream Actuated and manual ball valves suited for a variety of industrial and OEM applications. %%EOF /Info 63 0 R T0pU\`Zl"HB4zDLX>nScgm{Qj ;`]ZIPPp7_dkW|Z6E2Y"1>eU(z^. 0000198754 00000 n 0000006006 00000 n 0000016040 00000 n Be sure to choose a lubricant that is compatible with the valve materials and system media. Not so. 0000105325 00000 n They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. Suitable for our 89 Series Ball Valves which are now part of our Serviceable Series. $O./ 'z8WG x 0YA@$/7z HeOOT _lN:K"N3"$F/JPrb[}Qd[Sl1x{#bG\NoX3I[ql2 $8xtr p/8pCfq.Knjm{r28?. 0000202109 00000 n endstream endobj 57 0 obj <>/Subtype/Form/Type/XObject>>stream 0000151090 00000 n Benefits of Maintaining Your Ball Valves And they are widely used on electronic, pharmaceutical, food processing, packaging, medical and automotive industries. This is obviously a minor damage, BUT : As supplier (but not of Cameron) of a certified valve we would at least have required a full documentation of damage, procedure and plan for repair, asked producer if this was acceptable, and required a full documented report of repair, report and if required repair done by a party acceptable to us and . /E 234299 >> hb```f``J@9780p`,e-sU8:::@*v\@,3AH202 015`^A n?Y If ball valves are regularly inspected, maintained and replaced on a projected schedule, there will be less need to allocate funds to unexpected repairs or replacements. 0000204095 00000 n Use correct, volumes of grease, too much and the excess is washed downstream, too little is a, waste of time, money and manpower. Many existing lubricant fittings have a two-piece body construction. Preventive Maintenance Services. 0000071988 00000 n /Type /Catalog Some valve manufacturers install this type at the factory. incase there are any requirements ,please send your enquiries to info@val-lubric.com. * The sealant system is a network of grooves and channels, inside the valve leading to seal points around the ball, gate or plug. %%EOF 0000101782 00000 n or O.D., For this reason, three-piece ball valves are often a good option in high cycle or high-pressure applications where valve seals are likely to experience wear and tear at an accelerated rate. They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. 2:8qoI E"Nj,os S[B CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. butterfly valve (12 pages), High performance butterfly valve (14 pages), 3-24 150/300/600 class triple offset valve (20 pages), Hi-integrity trunnion mounted ball valve (24 pages), Resilient-seated butterfly valve (11 pages), Double block and bleed plug valve (34 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. Every three months if the valve is operated infrequently. The cleaning procedure will remove the build-up ofcontaminants from seal faces, allowing the seat rings to sit down tightly on the ball. %PDF-1.3 0000006561 00000 n 0000102906 00000 n View catalogue. Wait 30 to 40 minutes and cycle valve again. endobj Gate valve (20 pages) Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual Fully welded body ball valve (20 pages) Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual Cryogenic three piece ball valve (5 pages) valves at all times, and, ultimately, require less lubricant. The following indications should be used as minimum guideline until operating experience indicates otherwise. /Prev 699922 butterfly valve (12 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron wkm 370D6 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. :F*"fm `Dhm* b3+H`LP.-gpnHn:O$-%f&9X,y8ph8tCPBL*ezmT I?EyM*|`S%a0HNFWhX 1]\~j]B8v*0cDdX!u46G9!PR 'L BU)@NZGUl\gs7>WAGD+*NXJKNa.I4zP/lY Rm; [!VY.{t1B,kbV[3}y%3ec/!X]ZV^\]R)E/0n-&'Vb5LN 0000110810 00000 n Ball valves that are installed correctly have a much lower chance of needing repairs or replacement. << Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and in 2,000 to 15,000 PSI pressure ratings. <]>> hX|WK _ @N5` a#r$qCZ:QTw)J:{lmf{?j?oV6Pj[Ber+_Wk+\D\Vuq/sR_{us/S4qAQ?khneh)Pmz=~{w?Ziw?~yyOSyq:}$2 RXw19*nV%*=?voV; %PDF-1.3 0000026984 00000 n Do NOT open the body vent/drain fitting in the body cavity unless it issafe to do so. trailer Be careful with trunnion mounted ball valves 100mm (4") and under and in reduced bore 150mm (6") and under as many manufacturers cannot put a sealant injection directly onto each seat such as in the photo shown above (RHS). (A) indicates the stem and (B) indicates the rotary ball. 0000006556 00000 n Array Field . Place the valve in either the fully open or the fully closed position. Cameron/Grove BT1 & BT2 Top Entry Ball Valves. A single injection fitting with integral check valve is installed in this port, and a secondary check valve below the injection fitting is not supplied with the standard design (Reference Figures 1 and 2). 1. 0000001268 00000 n /]H";WG#"xi=X@ B9)*!Lh*T4.qyq^UGYN)"03"M*(c= EAA89K>(%f8}` hr\>5ZL5dqENg92w}D'9I4kbTiPoz u%Id w?3L! 0000203531 00000 n endobj Main Menu. PTFE lip seal. Esiy9 sl'$AGlTLuujm/b/AQd@#4]8_aHf2!Li O1[7,E/lQ=_;SU#wu4j+/\Y``^?u8 Gj qu:X 0p t9lWp#2$r7%]K~r'zRc4l+3{i?%&;v__r^/yOQxo)B n$ivvFg.Zpm&Zd]BohCK+ZkgF3 rQ0A"{dM=^u{AdP#GR6+^!GN/i;7nD@%0.J7H# a\R"/(^(]RlgJ6 DH\5`g^/H~e-[yRP>! When attempting to seal a valve, if leakage persists, check the valve. 1398 0 obj <>stream Many manufacturers (such as Gemini Valve) permanently lubricate their ball valves before shipment, meaning that additional lubrication later in the valves life is unnecessary. This unit comes with a standard 10ft high pressure grease hose . View online Operation and maintenance manual for Cameron TBV 2100 Series Control Unit or simply click Download button to examine the Cameron TBV 2100 Series guidelines offline on your desktop or laptop computer. And grease after each job cameron ball valve greasing procedure water and the vent valve ( U ) the stem area. /O 66 0000150264 00000 n Open valve with 1 inch opening in bore. *L+tt %PDF-1.3 \ VN N ] . Q Y g . 2152 0000002132 00000 n 0000025887 00000 n 0000192957 00000 n 0000006817 00000 n (z87G? Some ball valve maintenance can even be performed while the valve is in operation, allowing plant production to continue uninterrupted. .Otherwise, the pipeline will be pressurized with high-pressure natural gas.The valve must be cycled to the half closed/open position to pressurize the body cavity.valve must Developed for the commisioning of new ball valves. IOM-CAM-BALL-T32. _q,`T5 "dTDKP 0000203249 00000 n xZTx;a-;,8W%|Cx;?qu>0 }8 >f|]6 c)jwWZlB?\Ht?#s| B}oX`E Csb]qj.})Y\5|F` hm 0000202662 00000 n CAMERON T31 Fully Welded Body Ball Valves satisfy ASME 150 through 2500 (PN 20 through PN 420) and API 2000 through 10000 standards. Be sure you use cleaning agents that wont react negatively with the valve materials: Gas-based or compressed air cleaners work well for metal components, and alcohol- or water-based cleaners are ideal for non-metal parts. The sealant injection system of ball valve plays a part as the emergency sealing or backup sealing when soft sealing rings damage (seat inserts and o-rings) by accident. For most applications, once a year is ideal, but ball valves in high-pressure and high-cycle applications should receive more frequent inspections. By choosing the appropriate power source for your application, you can reduce maintenance expenses, increase uptime and maximize safety. 0000001138 00000 n ORBIT VALVE A DIVISION OF COOPER CAMERON VALVES P.O. ENGINEERED VALVES. 0000109986 00000 n *T&f+_t3WMhU~ 0000111907 00000 n c. Open and close the valve. For problem valves, leave the cleaner inside the valve for several days andtop-up frequently. Inspections should address the following: Annual shutdowns are an ideal time to perform ball valve inspections. Due to the absence of industry standards many dangerous types of fittingshave been put into service. 0000005724 00000 n 0000007962 00000 n Media is a major determinant of the materials for ball valve bodies and accessories. A ball valve is designed to be used in the fully open or fully closed position. 3.3 Packing gland 3.3.1 Loosen the setscrews in the stop collar and remove the screw from the CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F, 20 Lb PAIL 700668 Cameron is a leading worldwide provider of flow equipment products, systems and services to oil, gas and process industries. If you are greasing back into the cavity, you just have a path for whatever was in those space to leave. Just as increased uptime means increased revenue, fewer maintenance issues keep more money in your pocket. When it comes to plant safety, properly installed and maintained ball valves can prevent any hazardous leaks in a piping or processing system. }xD(h}J`i>cB6I'FOw>zi^#. BCZ&36HA)HF>%Nl4i31_cstZtR(Ffz0[12g7\klLe1ilZfD 2P(gz.M@f RIg0 G;'tv-`zEtEo0 c"YiL.R\%a^IHKIR70~^XyiaiSbYTaVD/iX1uq6[#t4Qf+'5{$SZhaVQ`$G`e > E { 2) Trip the ball in the grease fitting check valve by inserting an 1/8" diameter by 3/4" long pin into the run of the fitting. Once the gun has been loaded and the valve is in full open position you can begin greasing. 0000144182 00000 n Make sure the engineer installing your valves is experienced and knowledgeable in ball valve installation and maintenance. Ball valves are available in a variety of body styles, including reduced bore, full bore and V-notch. 48 0 obj <> endobj Service Personnel are available to assist you with Valve Maintenance Programs. 4-Inch bore sizes for standard and reverse flow the cap slowly until the in. Refer to the ball valve lubrication quantity below. Ball valves feature a fairly simple design: A hollow ball pivots inside the valve body to allow media to pass through and is controlled by a levered stem that is turned manually or automatically. Valves which constantly require extra heavy sealant should be, The best results are achieved by injecting while the valve is in the fully open or fully, closed position. 0000003573 00000 n Generally speaking, each ball valve has two sealant injection fittings. Two examples of pneumatic actuated ball valves. trailer 3) Replace the cap slowly until the ball in the fitting is unseated and the pressure trapped by the backseating process is released. The worst-case scenario on a plant floor is a preventable accident that causes injuries or costly repairs. /ID [<9303138d8a8a37fbc77f24970cfd313f><9303138d8a8a37fbc77f24970cfd313f>] . grove gate valvegrove valve catalog grove ball valve torque chart grove b5 maintenance manual grove valves grove valve distributors cameron ball valve greasing procedure grove valve company Publication TC1411-A CameronType 31 Welded Body Ball Valve Installation, Operation and Maintenance Manual Page 1 of 20 Visit: www.xinyipneumatic.com, Wow, What a Excellent post. endstream endobj 1384 0 obj <>/Metadata 60 0 R/PageLayout/OneColumn/Pages 1378 0 R/StructTreeRoot 75 0 R/Type/Catalog>> endobj 1385 0 obj <>/ExtGState<>/Font<>/XObject<>>>/Rotate 0/StructParents 0/Type/Page>> endobj 1386 0 obj <>stream 10,000 to 15,000 PSI. 0000149989 00000 n 1. 65 0 obj Some companies already require this, in which case, verify the information and add unlisted valves. 7#fzT4|Yyo{>=j xB,d} Each kit contains the following parts: A. Valve cleaner is used as an internal valve cleaning compound in ball, gate and plug, valves, as well as orifice fittings. Valves which hang up, are hard-to-turn or do not seal properly usually requirecleaning. Determine the number of sealant injection ports on the valve seats. Lubricating and greasing valves helps to reduce operating torque and protects from seizing when operation is critical. 135 0 obj '8(7I2Zr Every 1000 cycles if the valve is operated more than ten times a day. startxref /Size 136 0000108616 00000 n Sv %uf0'9eaH"rbQBCrPF8c`sfadV+'\dJIs/!]t\.oxk1hD'KBH4. Pneumatic actuated ball valves are the most durable option in high-pressure environments, provided you have access to compressed air. 0 stops to ensure the valve is fully closed. xdG1Klh.Tn2n F1_'=|t}|ZG;=)tGvIVtGu*2e&!{so[wi9JYP_;h|N_Uja*6A{,ujsZAKP?W,(F^hO? If blockage occurs the needle will not drop. Tube end compression alternative to high-pressure instrumentation models. EKO(#`$5+#L| Ideal for use on valves with plugged sealant, fittings, seat leakage problems or valves which are hard-to-turn. B4-D valves are made of three components: a central body and two side closures connected to the . 1) Remove the bonnet grease fitting cap. /Names << /Dests 41 0 R>> /T 699934 0000204652 00000 n d. Learn to read the high-pressure gauge attachedto the pump. startxref The pump and opening the vent valve ( U ) into the pipeline understand the proper SPM valve grease with. << /Length 12 0 R /Type /XObject /Subtype /Image /Width 308 /Height 463 /ColorSpace Scope. 0000207767 00000 n 0000204943 00000 n While one-piece and two-piece ball valves must be replaced when their seals expire, three-piece ball valves allow for easy replacement of seals without removing the valve entirely. 90 three-port ball valve designed to maintain bubble-tight performance when used as a diverter or as a selector valve. AD-HOC. endobj Lubrication also helps increase the effectiveness of the valve seals, provided its applied properly. Many. 0000111083 00000 n Both gate valves and ball valves are on/off valves that are available in various sizes and materials, as well as different temperature and pressure ratings. 0000001770 00000 n OEM Valves Manufacturers. A compressed spring actuates the valve in the other direction. Gate Valves are very easy to use and long lasting when they are installed and maintained correctly. iR;R+xLd-8p*l/NZXpGPN n?ge*sN0GSTH1T`g&fiw1Kxt5\xNKqQ,A # B The Benefits of Threaded Ball Valves Threaded Ball Valve Connections (Straight vs. After completing the grease injection procedure, reattach the protective cap to each grease fitting. Use in wellhead valves, at pump and compressor, stations and distribution systems. Also ideal for equalizingpressure when servicingwellhead gate valves. % b. @ . %PDF-1.6 % (350 mm) and larger, the Cameron Fully Welded Ball Valve incorporates the exclusive rotating seat feature. 0000199580 00000 n /N 20 ALWAYS displace, extra heavy sealant and double extra heavy sealant with a lighter lubricant/ sealant, when the seal is no longer required to avoid the risk of plugging complications at, some future date. 0000205177 00000 n 0000108889 00000 n endstream endobj 56 0 obj <>/Length 9/Matrix[1.0 0.0 0.0 1.0 0.0 0.0]/Resources<>>>/Subtype/Form/Type/XObject>>stream A routine program of draining the valve body is the best approach to increasing the effective life of the valve. For weld end valves, specify I.D. 8s7B=cwW -:iOyQ|+uA\P4MWYhM{A. 0000003008 00000 n Lubrication keeps your ball valves operating smoothly and prevents abrasion. Injection of small, amounts of our high-quality, insoluble lubricants will provide proper lubrication of. These are observed by the operator and the mounting companies. Ball Valve sizes 14 in. R ]~ V O ] . U C Z g > ? 2.1 The ball valve can be installed with flow in either direction. 0000207530 00000 n Valve Components . endstream endobj 49 0 obj <> endobj 50 0 obj <> endobj 51 0 obj <> endobj 52 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream Downtime is expensive, since any time your plant is not producing is money wasted or revenue missed. 1391 0 obj <>/Filter/FlateDecode/ID[<4D182F45E682E248849B16B3F758857D>]/Index[1383 16]/Info 1382 0 R/Length 60/Prev 294606/Root 1384 0 R/Size 1399/Type/XRef/W[1 2 1]>>stream << /ProcSet [ /PDF /Text /ImageB /ImageC /ImageI ] /ColorSpace << /Cs2 8 0 R 0000003348 00000 n 61 0 obj <>/Filter/FlateDecode/ID[<43BFDCEED8C202ACC059A128D639AF7E>]/Index[48 27]/Info 47 0 R/Length 73/Prev 837719/Root 49 0 R/Size 75/Type/XRef/W[1 2 1]>>stream Flanged Floating Ball. Ball Valve Maintenance [Preventative & Scheduled]. >> 0000003348 00000 n << /Length 5 0 R /Filter /FlateDecode >> Do Not . The compact, spherical design also eliminates body flanges, thus reducing overall size and potential leak paths. Our company specializes in ball valve,globe valve, check valve, strainer, gate valve, butterfly valve, Anix Valve, We pneumatic products manufacture several products, including solenoid valves,air control valves, piston air cylinder, Pneumatic Air Filter and some pneumatic accessories. Responsibilities. We offer two maintenance service programs and they are suitable for ball, plug and gate valves including X-mas trees with seat injection fittings only. Products: Actuator - Direct Gas Routine Maintenance Procedures Applying a small quantity of fresh lubricant / sealant and cycling the valve periodically can add years to the effective service life of the valve. Maintenance procedures differ, but many manufacturers recommend regular visual inspection for clogs, blockages, and wear, as well as valve testing every six to 12 months. SuAqo6( X/L}%FJigU&UhvUNUM^1`Z+ ka:Q1soLg.!H2;gh?\UXTVItmD}+ ee@O\PI-/} s# kd(Ido{1E;U% [Vu];fo#cF:_-z64\j tk^e2s5;]0`FmiBJBmbT[qe:>X0?Fe2 '/bj&mTm\A=*:h =] 0000232072 00000 n 0000029496 00000 n ! 2`R$1bwZO oa=75%gSy@3!7s&b|EA~JQ:%;0dz O4M~gU]LacE7%*-h"^^'dTu*{B`#3Yd2 ubtI{iHmEIM0uF4H5[GA.5:jZPl7h @@jmm8{7$ @0nn*.{V{AhJx#P[ef`-(_R`Jy;P|9KmM%NQZKu kPK(%DTYeU%PqH4Oj,RK#T4H=|]S: eGJ/j5vA^j58Itvmn2:,#C~KKP")'o /0K^e-~S;~rxAwyIrSLV.h;V{,2RQL[C.DL7wcoV)|A4oadp(I'pFO)&!C?H#x4f8ka&\j+G-jQM!CU7kAIvbK#4.L, yfdil{o["zav*@wO4:uSR$uG]jpZh4ueA,um_+F;hHAB}i;5;K~VLEEq|$={'%#Ih 1ryT0(Z/,qN+0x=2q]]=u[D)Q^r{0F4sR;3_ tfp@>i{qH?rAa"M{L|&yi0:/XA^9by\pwtx) 2:)%gE>,2C`ia0} Long neck, lug body, 175 psi cold working pressure, 2 to 24-inch sizes. One of the most trusted valves in the petroleum industry, the CAMERON T31 Fully Welded Body Ball Valve combines the strength of forged components with a lightweight and compact spherical design. xref /Root 65 0 R 0000196540 00000 n Tests prove that periodic lubrication with valve cleaner preventsformation of gums and lacquers in valves, preventing costly repairs and down-time. 0000201823 00000 n %PDF-1.4 % 0000100685 00000 n Many types of hydrocarbon liquids and gases can explode violently incertain mixtures and concentrations. 0000198479 00000 n Orbit Valves and Actuators are designed to require a minimum amount of maintenance. /Names << /Dests 41 0 R>> 0000202395 00000 n In spite of their durability or perhaps because of it ball valves experience significant wear and tear over their lifetime. 4. Gemini Valve 2023. 3.1.2.1 Lubricate minimum once a year. << Stem sealant injection. Replace defective or damaged fittings. Quantities. 3. 3 End and bore sizes. endobj 0000055769 00000 n /Form Do Follow company approvedventing and safety procedures when venting product to atmosphere. 74 0 obj <>stream stream A standard in the Cameron Fully Welded. Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). Internal surfaces are coated with light oil or filled with light grease, and end covers are typically installed to keep water and airborne contaminants from internal surfaces. 2000 is a lubricant ONLY has excellent resistance to liquids. /Root 65 0 R 0000003008 00000 n One is located at the stem area and the other seat area, like the picture shown below. 0000234051 00000 n xH1#y_ l (&r$2=tb:\ {vLr\y0vMHlXnX,'b+kEv>e prybc9Th,y29QK])L{G%DJCtg"!^`FK6fgVnG&T(T )v{*,ci&i?h Z6U\.ky@)G0 , Most hand-held sealant injection pumps are capable of generating. Who We Are Menu Toggle. Our primary goal is 100% customer satisfaction if you have any questions about keeping your ball valves up and running for years to come, were your go-to source. Why is Ball Valve Maintenance Important? 0000029196 00000 n
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cameron ball valve greasing procedure
cameron ball valve greasing procedurename something you hope never crashes into your home
Some valve retailers source their products from all over the world, but products from overseas carry the risk of incompatibility with products made Stateside. For this reason, three-piece ball valves are favored for high-cycle and high-pressure applications that subject the seal components to lots of wear and tear. When the ball floats due to a pressure differential across the valve, the seals cannot track the ball and leakage can occur. 1. y&h~4[Q(CR*t)?2+Q6\PmCuS12+ m> When used for buried valve service, the stem extensions can be furnished "watertight" and the piping of the grease injection system will also be extended. 0000005459 00000 n
The good news is that the actuator (which is typically the more expensive component in an actuated valve assembly) will normally outlast the ball valve. 0000232876 00000 n
ONLINE GREASING / SEALANT LUBRICATING ON BALL VALVE. Ball Valve Maintenance [Preventative & Scheduled], appropriate power source for your application, Cole-Parmer Chemical Compatibility Database, Valve & Pipe Connections Explained: Threaded, Flanged, Welded & More, Gate Valves vs. Ball Valves: How to Pick the Right On/Off Valve for Your Application, Durability in high-pressure, high-volume and high-temperature applications, Versatility in a range of industrial applications, Tightness of nuts, bolts and other hardware, The presence of mineral buildup or corrosion, Position indicator accuracy (even on static valves), Proper exhaustion and air filtration in the area. > E W View catalogue. The best results. 64 0 obj
One of the most trusted valves in the petroleum Engineered for heavy-duty service and minimal industry, the CAMERON T31 Fully Welded Body Ball maintenance, the CAMERON T31 Fully Welded Valve combines the strength of forged components Body Ball Valve is commonly selected for a with a lightweight and compact spherical design. xb```"YVKA1GAE 5?sSwg
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. Step by step procedures should be followed closely to prevent damage to the valves (and/or actuators) or injury to personnel. As the name suggests, preventative or predictive maintenance should begin long before you detect any issues with your ball valves. Cameron Valve and Process Systems support, Life Cycle Management for clients. Stop pumping and injectValve Cleaner/flushing to open the passage. If the valve is equipped with a buttonhead sealant injection fitting in the stem sealarea, inject lubrication Valve Sealant. Factors That Impact Ball Valve Lifespan If possible, operate the valve and determine its' condition. hwTTwz0z.0. /R0 gs <<
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Watch the needle on the gauge drop as sealant moves into the valve. Left: A manual two-piece brass ball valve; Right: A manual two-piece stainless steel ball valve. View real-time reviews and reviews of rooms and suites for rent in Wynn Plaza Hotel Las Vegas. 5. Drilling Choke Panel; Manifold Panel; Gate Valves. !B<5> Trunnion ball valve. The distinctive design of the CAMERON Fully Welded Ball Valve gives it maximum strength at minimum weight as well as maximum resistance both to pipeline pressures and stresses. All Rights Reserved. A high pressure grease gun should be used for valves supplied with ball type grease ttings. When in doubt regarding the appropriate valve material, use the Cole-Parmer Chemical Compatibility Database to ensure valve materials are compatible with your specific media. 0000000017 00000 n
While PVC offers flexibility and cost savings, metal ball valves are more durable and able to withstand higher temperatures and pressures. 2 - Ball Seats B. Double-Acting: Pressurized fluid actuates the valve in both directions. 3.1.2.2. >kI%\@G1c8cXj$jX_aqK2!QlI)$o`+cJf9VL"$1SM(DLVl)1/8DV_aB$22\~4Jl!&}|w(7}C;)>j;u;aq &j@[>HI)a|tn^_IBqLY4)'%96Uaa1RYcO~OSUqSGyGM~4F. 42 21
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/MWFOForm Do 3R `j[~ : w! This means that in most cases the valve can be replaced without replacing the existing actuator. 64 0 obj
If it is dry, lubricate with a hand grease gun. ALWAYS keep the high-pressure gauge on the sealant injection pumpworking properly. 0
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A MUST when servicing manytypes of wellhead gate valves. /|: P9%y~1|U]Oet?Zz;~jV[c[7afkJ|TlL5-t4aI*&D{5:E}ZeiB B /nN#[2{@LEuvUvI!S.{Wn]VsV&gYApyvCw):b?-3 C1?n14SG= !X, HWYo6~S
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An effective lubrication program should be established from experience with the valve for its particular application and frequency of operation. I really like what you've posted here and wish you the best of luck with this blog and thanks for sharing. >>
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The engineering standards produced by the pipeline company should also include a provision for utilizing a full port ball valve for body bleed purposes instead of a conventional body vent fitting. %%EOF
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. Georges varied experience includes communicating with clients to troubleshoot critical applications, and working alongside top engineers in the industry to promote the latest innovations in automated ball valve design. %
/L 698989
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However, ball valve lifespan can be influenced by a variety of other factors. Cameron/Grove B4 B5 & B7 Side Entry Ball. endstream
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Both seats rotate 15 degrees each time the valve is closed, exposing a new pinch point, evenly distributing seat wear. `0>F]3ptnEL*LPcK "M{Hp/M7 *FG``v6A>hf)c[KK"#^-'WOOoW[>i]]_qxQw)J N[v3'c1QUd_[92SuFo=n"rLR\+FfhcD)h+Id}.f}>y`nfKd R9qnvzgCL/S"F[Hl{-T7. Procedure. >>
Greasing on Ball Valves Valve Seat Leaks Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). 0000113022 00000 n
Image Legend Downloads: Model F/FC 4 0 obj )L^6 g,qm"[Z[Z~Q7%" Compared to gate valves or globe valves, ball valves are often preferred for their: Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. 0000104489 00000 n
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Reactive Maintenance Services. All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. Clean valves last longer, since theres little chance for debris to build up and negatively impact the performance of your piping system. endstream Actuated and manual ball valves suited for a variety of industrial and OEM applications. %%EOF
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Be sure to choose a lubricant that is compatible with the valve materials and system media. Not so. 0000105325 00000 n
They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. Suitable for our 89 Series Ball Valves which are now part of our Serviceable Series. $O./ 'z8WG x 0YA@$/7z HeOOT _lN:K"N3"$F/JPrb[}Qd[Sl1x{#bG\NoX3I[ql2 $8xtr p/8pCfq.Knjm{r28?. 0000202109 00000 n
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Benefits of Maintaining Your Ball Valves And they are widely used on electronic, pharmaceutical, food processing, packaging, medical and automotive industries. This is obviously a minor damage, BUT : As supplier (but not of Cameron) of a certified valve we would at least have required a full documentation of damage, procedure and plan for repair, asked producer if this was acceptable, and required a full documented report of repair, report and if required repair done by a party acceptable to us and . /E 234299
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hb```f``J@9780p`,e-sU8:::@*v\@,3AH202 015`^A n?Y If ball valves are regularly inspected, maintained and replaced on a projected schedule, there will be less need to allocate funds to unexpected repairs or replacements. 0000204095 00000 n
Use correct, volumes of grease, too much and the excess is washed downstream, too little is a, waste of time, money and manpower. Many existing lubricant fittings have a two-piece body construction. Preventive Maintenance Services. 0000071988 00000 n
/Type /Catalog
Some valve manufacturers install this type at the factory. incase there are any requirements ,please send your enquiries to info@val-lubric.com. * The sealant system is a network of grooves and channels, inside the valve leading to seal points around the ball, gate or plug. %%EOF
0000101782 00000 n
or O.D., For this reason, three-piece ball valves are often a good option in high cycle or high-pressure applications where valve seals are likely to experience wear and tear at an accelerated rate. They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. 2:8qoI E"Nj,os S[B CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. butterfly valve (12 pages), High performance butterfly valve (14 pages), 3-24 150/300/600 class triple offset valve (20 pages), Hi-integrity trunnion mounted ball valve (24 pages), Resilient-seated butterfly valve (11 pages), Double block and bleed plug valve (34 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. Every three months if the valve is operated infrequently. The cleaning procedure will remove the build-up ofcontaminants from seal faces, allowing the seat rings to sit down tightly on the ball. %PDF-1.3 0000006561 00000 n
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View catalogue. Wait 30 to 40 minutes and cycle valve again. endobj
Gate valve (20 pages) Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual Fully welded body ball valve (20 pages) Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual Cryogenic three piece ball valve (5 pages) valves at all times, and, ultimately, require less lubricant. The following indications should be used as minimum guideline until operating experience indicates otherwise. /Prev 699922
butterfly valve (12 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron wkm 370D6 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. :F*"fm `Dhm* b3+H`LP.-gpnHn:O$-%f&9X,y8ph8tCPBL*ezmT
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Ball valves that are installed correctly have a much lower chance of needing repairs or replacement. <<
Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and in 2,000 to 15,000 PSI pressure ratings. <]>>
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Do NOT open the body vent/drain fitting in the body cavity unless it issafe to do so. trailer
Be careful with trunnion mounted ball valves 100mm (4") and under and in reduced bore 150mm (6") and under as many manufacturers cannot put a sealant injection directly onto each seat such as in the photo shown above (RHS). (A) indicates the stem and (B) indicates the rotary ball. 0000006556 00000 n
Array Field . Place the valve in either the fully open or the fully closed position. Cameron/Grove BT1 & BT2 Top Entry Ball Valves. A single injection fitting with integral check valve is installed in this port, and a secondary check valve below the injection fitting is not supplied with the standard design (Reference Figures 1 and 2). 1. 0000001268 00000 n
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Main Menu. PTFE lip seal. Esiy9 sl'$AGlTLuujm/b/AQd@#4]8_aHf2!Li O1[7,E/lQ=_;SU#wu4j+/\Y``^?u8 Gj
qu:X 0p t9lWp#2$r7%]K~r'zRc4l+3{i?%&;v__r^/yOQxo)B n$ivvFg.Zpm&Zd]BohCK+ZkgF3 rQ0A"{dM=^u{AdP#GR6+^!GN/i;7nD@%0.J7H# a\R"/(^(]RlgJ6 DH\5`g^/H~e-[yRP>! When attempting to seal a valve, if leakage persists, check the valve. 1398 0 obj
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Many manufacturers (such as Gemini Valve) permanently lubricate their ball valves before shipment, meaning that additional lubrication later in the valves life is unnecessary. This unit comes with a standard 10ft high pressure grease hose . View online Operation and maintenance manual for Cameron TBV 2100 Series Control Unit or simply click Download button to examine the Cameron TBV 2100 Series guidelines offline on your desktop or laptop computer.
And grease after each job cameron ball valve greasing procedure water and the vent valve ( U ) the stem area. /O 66
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Open valve with 1 inch opening in bore. *L+tt %PDF-1.3
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(z87G? Some ball valve maintenance can even be performed while the valve is in operation, allowing plant production to continue uninterrupted. .Otherwise, the pipeline will be pressurized with high-pressure natural gas.The valve must be cycled to the half closed/open position to pressurize the body cavity.valve must Developed for the commisioning of new ball valves. IOM-CAM-BALL-T32. _q,`T5
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CAMERON T31 Fully Welded Body Ball Valves satisfy ASME 150 through 2500 (PN 20 through PN 420) and API 2000 through 10000 standards. Be sure you use cleaning agents that wont react negatively with the valve materials: Gas-based or compressed air cleaners work well for metal components, and alcohol- or water-based cleaners are ideal for non-metal parts. The sealant injection system of ball valve plays a part as the emergency sealing or backup sealing when soft sealing rings damage (seat inserts and o-rings) by accident. For most applications, once a year is ideal, but ball valves in high-pressure and high-cycle applications should receive more frequent inspections. By choosing the appropriate power source for your application, you can reduce maintenance expenses, increase uptime and maximize safety. 0000001138 00000 n
ORBIT VALVE A DIVISION OF COOPER CAMERON VALVES P.O. ENGINEERED VALVES. 0000109986 00000 n
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c. Open and close the valve. For problem valves, leave the cleaner inside the valve for several days andtop-up frequently. Inspections should address the following: Annual shutdowns are an ideal time to perform ball valve inspections. Due to the absence of industry standards many dangerous types of fittingshave been put into service. 0000005724 00000 n
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Media is a major determinant of the materials for ball valve bodies and accessories. A ball valve is designed to be used in the fully open or fully closed position. 3.3 Packing gland 3.3.1 Loosen the setscrews in the stop collar and remove the screw from the CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F, 20 Lb PAIL 700668 Cameron is a leading worldwide provider of flow equipment products, systems and services to oil, gas and process industries. If you are greasing back into the cavity, you just have a path for whatever was in those space to leave. Just as increased uptime means increased revenue, fewer maintenance issues keep more money in your pocket. When it comes to plant safety, properly installed and maintained ball valves can prevent any hazardous leaks in a piping or processing system. }xD(h}J`i>cB6I'FOw>zi^#. BCZ&36HA)HF>%Nl4i31_cstZtR(Ffz0[12g7\klLe1ilZfD 2P(gz.M@f RIg0
G;'tv-`zEtEo0 c"YiL.R\%a^IHKIR70~^XyiaiSbYTaVD/iX1uq6[#t4Qf+'5{$SZhaVQ`$G`e > E { 2) Trip the ball in the grease fitting check valve by inserting an 1/8" diameter by 3/4" long pin into the run of the fitting. Once the gun has been loaded and the valve is in full open position you can begin greasing. 0000144182 00000 n
Make sure the engineer installing your valves is experienced and knowledgeable in ball valve installation and maintenance. Ball valves are available in a variety of body styles, including reduced bore, full bore and V-notch. 48 0 obj
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Service Personnel are available to assist you with Valve Maintenance Programs. 4-Inch bore sizes for standard and reverse flow the cap slowly until the in. Refer to the ball valve lubrication quantity below. Ball valves feature a fairly simple design: A hollow ball pivots inside the valve body to allow media to pass through and is controlled by a levered stem that is turned manually or automatically. Valves which constantly require extra heavy sealant should be, The best results are achieved by injecting while the valve is in the fully open or fully, closed position. 0000003573 00000 n
Generally speaking, each ball valve has two sealant injection fittings. Two examples of pneumatic actuated ball valves. trailer
3) Replace the cap slowly until the ball in the fitting is unseated and the pressure trapped by the backseating process is released. The worst-case scenario on a plant floor is a preventable accident that causes injuries or costly repairs. /ID [<9303138d8a8a37fbc77f24970cfd313f><9303138d8a8a37fbc77f24970cfd313f>]
. grove gate valvegrove valve catalog grove ball valve torque chart grove b5 maintenance manual grove valves grove valve distributors cameron ball valve greasing procedure grove valve company Publication TC1411-A CameronType 31 Welded Body Ball Valve Installation, Operation and Maintenance Manual Page 1 of 20 Visit: www.xinyipneumatic.com, Wow, What a Excellent post. endstream
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10,000 to 15,000 PSI. 0000149989 00000 n
1. 65 0 obj
Some companies already require this, in which case, verify the information and add unlisted valves. 7#fzT4|Yyo{>=j xB,d} Each kit contains the following parts: A. Valve cleaner is used as an internal valve cleaning compound in ball, gate and plug, valves, as well as orifice fittings. Valves which hang up, are hard-to-turn or do not seal properly usually requirecleaning. Determine the number of sealant injection ports on the valve seats. Lubricating and greasing valves helps to reduce operating torque and protects from seizing when operation is critical. 135 0 obj
'8(7I2Zr Every 1000 cycles if the valve is operated more than ten times a day. startxref
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0000108616 00000 n
Sv %uf0'9eaH"rbQBCrPF8c`sfadV+'\dJIs/!]t\.oxk1hD'KBH4. Pneumatic actuated ball valves are the most durable option in high-pressure environments, provided you have access to compressed air. 0
stops to ensure the valve is fully closed. xdG1Klh.Tn2n F1_'=|t}|ZG;=)tGvIVtGu*2e&!{so[wi9JYP_;h|N_Uja*6A{,ujsZAKP?W,(F^hO? If blockage occurs the needle will not drop. Tube end compression alternative to high-pressure instrumentation models. EKO(#`$5+#L| Ideal for use on valves with plugged sealant, fittings, seat leakage problems or valves which are hard-to-turn. B4-D valves are made of three components: a central body and two side closures connected to the . 1) Remove the bonnet grease fitting cap. /Names << /Dests 41 0 R>>
/T 699934
0000204652 00000 n
d. Learn to read the high-pressure gauge attachedto the pump. startxref
The pump and opening the vent valve ( U ) into the pipeline understand the proper SPM valve grease with. << /Length 12 0 R /Type /XObject /Subtype /Image /Width 308 /Height 463 /ColorSpace Scope. 0000207767 00000 n
0000204943 00000 n
While one-piece and two-piece ball valves must be replaced when their seals expire, three-piece ball valves allow for easy replacement of seals without removing the valve entirely. 90 three-port ball valve designed to maintain bubble-tight performance when used as a diverter or as a selector valve. AD-HOC. endobj
Lubrication also helps increase the effectiveness of the valve seals, provided its applied properly. Many. 0000111083 00000 n
Both gate valves and ball valves are on/off valves that are available in various sizes and materials, as well as different temperature and pressure ratings. 0000001770 00000 n
OEM Valves Manufacturers. A compressed spring actuates the valve in the other direction. Gate Valves are very easy to use and long lasting when they are installed and maintained correctly. iR;R+xLd-8p*l/NZXpGPN n?ge*sN0GSTH1T`g&fiw1Kxt5\xNKqQ,A # B The Benefits of Threaded Ball Valves Threaded Ball Valve Connections (Straight vs. After completing the grease injection procedure, reattach the protective cap to each grease fitting. Use in wellhead valves, at pump and compressor, stations and distribution systems. Also ideal for equalizingpressure when servicingwellhead gate valves. %
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(350 mm) and larger, the Cameron Fully Welded Ball Valve incorporates the exclusive rotating seat feature. 0000199580 00000 n
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ALWAYS displace, extra heavy sealant and double extra heavy sealant with a lighter lubricant/ sealant, when the seal is no longer required to avoid the risk of plugging complications at, some future date. 0000205177 00000 n
0000108889 00000 n
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A routine program of draining the valve body is the best approach to increasing the effective life of the valve. For weld end valves, specify I.D. 8s7B=cwW -:iOyQ|+uA\P4MWYhM{A. 0000003008 00000 n
Lubrication keeps your ball valves operating smoothly and prevents abrasion. Injection of small, amounts of our high-quality, insoluble lubricants will provide proper lubrication of. These are observed by the operator and the mounting companies. Ball Valve sizes 14 in. R ]~ V O ] . U C Z g
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Valve Components . endstream
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Downtime is expensive, since any time your plant is not producing is money wasted or revenue missed.
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Flanged Floating Ball. Ball Valve Maintenance [Preventative & Scheduled]. >>
0000003348 00000 n
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The compact, spherical design also eliminates body flanges, thus reducing overall size and potential leak paths. Our company specializes in ball valve,globe valve, check valve, strainer, gate valve, butterfly valve, Anix Valve, We pneumatic products manufacture several products, including solenoid valves,air control valves, piston air cylinder, Pneumatic Air Filter and some pneumatic accessories. Responsibilities. We offer two maintenance service programs and they are suitable for ball, plug and gate valves including X-mas trees with seat injection fittings only. Products: Actuator - Direct Gas Routine Maintenance Procedures Applying a small quantity of fresh lubricant / sealant and cycling the valve periodically can add years to the effective service life of the valve. Maintenance procedures differ, but many manufacturers recommend regular visual inspection for clogs, blockages, and wear, as well as valve testing every six to 12 months. SuAqo6( X/L}%FJigU&UhvUNUM^1`Z+
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Long neck, lug body, 175 psi cold working pressure, 2 to 24-inch sizes. One of the most trusted valves in the petroleum industry, the CAMERON T31 Fully Welded Body Ball Valve combines the strength of forged components with a lightweight and compact spherical design. xref
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Tests prove that periodic lubrication with valve cleaner preventsformation of gums and lacquers in valves, preventing costly repairs and down-time. 0000201823 00000 n
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Many types of hydrocarbon liquids and gases can explode violently incertain mixtures and concentrations. 0000198479 00000 n
Orbit Valves and Actuators are designed to require a minimum amount of maintenance. /Names << /Dests 41 0 R>>
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In spite of their durability or perhaps because of it ball valves experience significant wear and tear over their lifetime. 4. Gemini Valve 2023. 3.1.2.1 Lubricate minimum once a year. <<
Stem sealant injection. Replace defective or damaged fittings. Quantities. 3. 3 End and bore sizes. endobj 0000055769 00000 n
/Form Do Follow company approvedventing and safety procedures when venting product to atmosphere. 74 0 obj
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stream A standard in the Cameron Fully Welded. Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). Internal surfaces are coated with light oil or filled with light grease, and end covers are typically installed to keep water and airborne contaminants from internal surfaces. 2000 is a lubricant ONLY has excellent resistance to liquids. /Root 65 0 R
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One is located at the stem area and the other seat area, like the picture shown below. 0000234051 00000 n
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, Most hand-held sealant injection pumps are capable of generating. Who We Are Menu Toggle. Our primary goal is 100% customer satisfaction if you have any questions about keeping your ball valves up and running for years to come, were your go-to source. Why is Ball Valve Maintenance Important? 0000029196 00000 n
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